Refrigeration - Compressors, Valves and Piping

SKU: C-841Duration: 58 Minutes

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Language:  English

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Course Details


Training Time: 58 minutes

Compatibility: Desktop, Tablet, Phone

Based on: Industry Standards and Best Practices

Languages: English

This module discusses the design and operation of the equipment used in vapor-compression refrigeration systems. The compressor is the heart of the system; it adds the energy that is needed to transfer heat out of the system and it causes the refrigerant to flow. As the refrigerant travels around the closed loop system, moving heat from one location to another, it flows through a system of piping, tubing, fittings, and valves. Several types of valves are used, and the most important is the expansion valve. The expansion valve controls the flow of refrigerant to the evaporator, which ultimately determines the capacity of the system. Other valve types, receivers, liquid-line filter driers, and accumulators are also covered.

Learning Objectives

At the end of this module, you will be able to:

  • State the purpose of the compressor in the vapor-compression refrigeration cycle
  • Describe hermetic, semi-hermetic, and open-type compressor housings
  • Describe the design and operation of reciprocating, rotary vane, scroll, screw, and centrifugal compressors
  • List major design considerations for a refrigeration piping system
  • Discuss the use of copper, aluminum, and steel in piping systems
  • Discuss soldered, brazed, flared, and quick-connect piping connections
  • Describe the operation of various types of expansion valves
  • State the functions of accumulators, receivers, filter-driers, and common valve types in refrigeration systems

Key Questions

The following key questions are answered in this module:

What is a "positive displacement" compressor?
These compressors draw in and discharge a fixed volume of gas on each cycle and produce a constant flow of gas, regardless of the discharge line pressure. There are two types, reciprocating and rotary, and both types are used in refrigeration systems.

What other types of compressors are there?
Dynamic compressors (like centrifugal compressors) accelerate the gas to increase its velocity and then restrict its flow to cause an increase in pressure. With these, the discharge flow changes as the discharge pressure changes.

What are some of the line size considerations in refrigeration system design?
Cost, pressure drop, and refrigerant velocities must all be considered, and the ultimate design usually requires some compromises.

Why is it important to minimize line lengths in refrigeration systems?
This helps reduce costs (of piping and refrigerant) and lowers pressure drops in the system, which improves the capacity and efficiency of the system.

Why aren't capillary tubes used as expansion valves in every system, since they are low cost and easy to replace?
Capillary tubes are effective at throttling the refrigerant flow, but are not adjustable. So they are best suited to applications where the cooling load is relatively constant.

Sample Video Transcript

Below is a transcript of the video sample provided for this module:

Reciprocating compressors (or piston compressors) consist of one or more intake valves (also called the intake manifold), one or more pistons in cylinders, exhaust valves, a crankshaft with connecting rods and bearings, and an oil sump or lubricating system. Compressors with multiple pistons are classified by the letter that resembles the arrangement of their pistons (for example, "V" or "W"). The pistons are driven in a reciprocating action by the crankshaft and connecting rods, and the intake and exhaust valves open and close in response to pressure changes inside the cylinders. The crankshaft is usually driven by an electric motor. In smaller units, the crankshaft and connecting rods are often lubricated by "splashing" oil from an oil sump. Higher capacity units often have a pressurized lube system.

Additional Resources

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