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Language: English
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Training Time: 16 minutes
Compatibility: Desktop, Tablet, Phone
Based on: Industry Standards and Best Practices
Languages: English
This course will introduce you to a manufacturing principle that promotes the initiation of tasks, or utilization of components to meet actual demands, which in turn empowers companies to optimize resources and reduce waste. A pull system is contrary to a push system. While we'll introduce and define the two theories, this course will focus on how to design and implement a pull system in your standard processes.
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The following key questions are answered in this module:
What is the definition of a push system? A push system generates the demand for production based on forecast projections from previous months. Under a push system, it takes longer to respond to changes in demand since inventory is already tied up on forecasted orders.
What is the definition of a pull system? A pull-based system of production and distribution is demand-driven rather than forecast-reliant. A pull system basically limits the amount of work-in-process (WIP) that can be in the system at a given time. Replenishing of supplies or production is determined according to actual customer orders that have been received.
What are some characteristics of a pull system? A pull system is a control-oriented system; it operates by receiving signals that more deliverables are needed; it limits the amount of work-in-process; it helps to break down large assignments into smaller ones; it helps to prioritize tasks; it helps to manage bottlenecks, so flow is maintained; and it helps minimize wastes (like overproduction, overstocking, and overloading).
What are some elements necessary for a pull system to succeed in a manufacturing setting? Important elements necessary for a pull system to succeed in a manufacturing setting include: small batch production; meet calculated takt time by pacing the process; use Kanban signaling when replenishing; and manage adjustments.
What are some benefits of a well-implemented pull system? A well-implemented pull system will allow resources to be used for producing goods that will immediately be sold and turn a profit. The quantity produced is just enough to meet the current demand. There is an overall reduction of waste within the company since no overproduction occurs at any step of the process. Additionally, it reduces the cost of storing excess inventory and frees up space in the workplace. Reducing resource waste increases productivity and improves flow efficiency, allowing delivery of work just in time.
Below is a transcript of the video sample provided for this module:
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